Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Side Panel Sheet Metal Repairs / Description and Operation

Land Rover Discovery (2009–2016) Service Manual / Body / Body Repairs and General Information / Side Panel Sheet Metal Repairs / Description and Operation

GALVANIC CORROSION

For additional information, refer to: Corrosion Protection (501-25B, Description and Operation).

BODY SIDE SERVICE PANELS

BODY SIDE SERVICE PANELS

BODY SIDE SERVICE PANELS

BODY SIDE SERVICE PANELS

TIME SCHEDULES , BODY SIDE SERVICE PANELS

The following information shows the total time taken to install single panels.

These times do not include removal of mechanical, electrical and trim, (MET), items or paint times.

The times shown are to be used as a guide only.

TIME SCHEDULES , BODY SIDE SERVICE PANELS

    next pageVehicle Specific Information and Tolerance Checks Fender AlignmentSide Panel Sheet Metal Repairs Side Panel (G1770901)next page

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     Side Panel Sheet Metal Repairs Side Panel (G1770901)

     Side Panel Sheet Metal Repairs Side Panel (G1770901) - Removal

    REMOVAL NOTE: The side panel is installed in conjunction with: Front bumper cover Fender Fender splash shield Front fender mounting panel Windshield Front door Rear door Rocker panel moulding

     Side Panel Sheet Metal Repairs Side Panel (G1770901) - Installation

    Installation NOTE: Make sure that a zinc rich primer is applied to any bare metal surfaces. Dress the flanges where necessary Clean and prepare the panel surfaces. CAUTION: This step requires the

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     General warning/ information message (amber)

    Illuminates when a non-critical warning message or an information message is available in the Message centre. GLOW PLUGS (AMBER) Illuminates when the ignition is switched on, to indicate that the glow plugs are active. LOW FUEL WARNING (AMBER) Illuminates when the fuel level is low. Refuel at the ea

     Side Panel Sheet Metal Repairs 'B' Pillar Outer Panel (G1770904) - Installation

    Installation Dress the flanges where necessary Using the old B-pillar outer panel for reference measure, mark and cut the new B-pillar outer panel where the Metal Inert Gas (MIG) welded butt joints are to be made as indicated. Offer up the new B-pillar outer panel and clamp into position.

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