Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Hydraulic Brake Actuation Brake Pedal and Bracket (G2164230) / Removal and Installation

Land Rover Discovery (2009–2016) Service Manual / Chassis / Chassis-Brake-System / Hydraulic Brake Actuation Brake Pedal and Bracket (G2164230) / Removal and Installation

REMOVAL

NOTES:

  • This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
  • This procedure contains illustrations showing certain components removed to provide extra clarity.
  • Right brake pedal and bracket sown, left is similar.

Make the Supplemental Restraint System (SRS) safe.

Refer to: Supplemental Restraint System Health and Safety Precautions (100-00 General Information, Description and Operation).

Disconnect the startup battery ground cable.

Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).

Remove the driver lower airbag module.

Refer to: Driver Lower Airbag Module (501-20B Supplemental Restraint System, Removal and Installation).

Remove the accelerator pedal.

Refer to: Accelerator Pedal (310-02 Acceleration Control, Removal and Installation).

Hydraulic brake actuation brake pedal and bracket (G2164230) removal and installation

  1. Disconnect the electrical connector from the brake pedal position sensor.
  2. Release the wiring harness from the brake pedal.

Hydraulic brake actuation brake pedal and bracket (G2164230) removal and installation

  1. Remove and discard the locking pin.
  2. Remove the brake pedal and bracket.

NOTE:

Do not disassemble further if the component is removed for access only.

Hydraulic brake actuation brake pedal and bracket (G2164230) removal and installation

Remove the brake pedal position sensor.

INSTALLATION

NOTE:

If installing a new component

Install the brake pedal position sensor.

  1. Install the brake pedal and bracket.

    Torque: 25 Nm

  2. Install the locking pin.

Install the wiring harness.

Install the accelerator pedal.

Refer to: Accelerator Pedal (310-02 Acceleration Control, Removal and Installation).

Install the driver lower airbag module.

Refer to: Driver Lower Airbag Module (501-20B Supplemental Restraint System, Removal and Installation).

Connect the startup battery ground cable.

Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).

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    Brake fluid reservoir cap Brake fluid level switch Brake fluid reservoir Secondary circuit inlet port Primary circuit inlet port Brake master cylinder Secondary circuit outlet port Primary

     Hydraulic Control Unit (HCU)

    Anti-lock Brake System (ABS) control module Secondary circuit port Left front caliper port Right front caliper port Primary circuit port Left rear caliper port Right rear caliper port Hydra

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