Land Rover Discovery: Engine Cooling - Ingenium i4 2.0l Diesel Radiator (G1879557) / Removal and Installation
REMOVAL
WARNING:
Cooling fans may continue to operate after the engine is turned off.
They may also start to operate after the engine is turned off and continue operating for up to 10 minutes.
CAUTION:
Be prepared to collect escaping coolant.
NOTES:
- Some variation in the illustrations may occur, but the essential information is always correct.
- Removal steps in this procedure may contain installation details.
- Some components shown removed for clarity.
WARNING:
Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
Refer to: Air Cleaner (303-12B Intake Air Distribution and Filtering - INGENIUM I4 2.0L Diesel, Removal and Installation).
Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation).
Refer to: Condenser - TD4 2.2L Diesel (412-01 Climate Control, Removal and Installation).
Refer to: Cooling System Partial Draining and Vacuum Filling (303- 03B Engine Cooling - INGENIUM I4 2.0L Diesel, General Procedures).
Refer to: Coolant Pump - Charge Air Cooler (303-03B Engine Cooling - INGENIUM I4 2.0L Diesel, Removal and Installation).
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Torque: 5 Nm
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Do not disassemble further if removed for access only
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INSTALLATION
- To install, reverse the removal procedure.
Engine Cooling - Ingenium i4 2.0l Diesel Cooling System Pressure Test
(G1898875) / General ProceduresEngine Cooling - Ingenium i4 2.0l Diesel Thermostat (G1879555) / Removal and
Installation
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Engine Cooling - Ingenium i4 2.0l Diesel Thermostat (G1879555) / Removal and
Installation
PART(S)
REMOVAL
NOTES:
Some variation in the illustrations may occur, but the essential
information is always correct.
Removal steps in this procedure may contain installation details.
WARNING:
Engine Cooling - Ingenium i4 2.0l Diesel / Description and Operation
COMPONENT LOCATION
Expansion tank
Coolant pump
Oil cooler
Fuel cooler
Heater hoses
Exhaust Gas Recirculation (EGR)
Exhaust Gas Recirculation (EGR) cooler
Charger air cooler
Transmission fl
Coolant Pump - Variable
Impeller
Shroud
Coolant pump housing
Pulley
Solenoid
The coolant pump is located at the front of the cylinder block. A pulley is
attached to the pump flange.
The pulley is driven by the prim
SEE MORE:
Fluid filler locations
Brake fluid reservoir cap (right-hand
drive). Remove the right-side under
bonnet cover for access.
Engine oil filler cap (2.0L petrol
engine).
Brake fluid reservoir cap (left-hand
drive). Remove the left-side under
bonnet cover for access.
Oil level dipstick (2.2L diesel engine).
Engi
Front end Sheet Metal
Repairs Fender
Apron Panel
Front Reinforcement (G1775679) - Installation
Installation
Dress flanges where necessary.
Using the old fender apron panel front reinforcement as a guide,
drill holes in the new fender apron panel front reinforcement where
the metal inert gas (MIG) plug welds are to be installed as
indicated.
Drill holes where the MIG plug welds
