REMOVAL
WARNING:
Be prepared to catch escaping fluid.
CAUTION:
Extreme cleanliness must be exercised when handling this component.
NOTES:
WARNING:
Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
Refer to: Charge Air Cooler (303-12C, Removal and Installation).
Refer to: Cooling System Partial Draining and Vacuum Filling (303- 03A Engine Cooling - TD4 2.2L Diesel, General Procedures).
Refer to: Transmission Fluid Drain and Refill (307-01 Automatic Transmission/Transaxle, General Procedures).
CAUTION:
Care must be taken when handling the component. Do not place on a surface with the seal faced down. Failure to follow this instruction may damage the component.
INSTALLATION
CAUTION:
Make sure that the mating faces are clean and free of foreign material.
Tighten the bolts in the sequence illustrated.
Torque: 9 Nm
NOTE:
This step is only required if previously removed.
Torque: 10 Nm
Torque: 8 Nm
Refer to: Charge Air Cooler (303-12C, Removal and Installation).
Refer to: Transmission Fluid Drain and Refill (307-01 Automatic Transmission/Transaxle, General Procedures).
Refer to: Cooling System Partial Draining and Vacuum Filling (303- 03A Engine Cooling - TD4 2.2L Diesel, General Procedures).
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).