Land Rover Discovery: Rear end Sheet Metal Repairs Back Panel Inner (G1770945) - Removal
Land Rover Discovery (2009–2016) Service Manual / Body / Body Repairs and General
Information / Rear end Sheet Metal
Repairs Back
Panel Inner (G1770945) / Rear end Sheet Metal
Repairs Back
Panel Inner (G1770945) -
Removal
Removal
NOTE:
The back panel inner is installed in conjunction with:
- Rear bumper cover
- Rear bumper
- Rear bumper retaining rail
- Rear lamp assembly
- Rear lamp panel outer
- Back panel outer
- Quarter panel lower extension
- Loadspace trim panel
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- The back panel inner is serviced as indicated.
- Before commencing this procedure make sure that you are aware of
all Health and Safety requirements.
For additional information, refer to: Health and Safety Precautions (100-00, Description and Operation).
- For further information on the methods, tools and fixings used in this procedure refer to the body repairs - general information section.
NOTES:
- Any joints sealed as part of vehicle manufacture must be sealed as part of the repair.
- Make sure a zinc rich primer is applied to any bare metal surfaces.
- For additional information, refer to: Rear Bumper Cover (501-19, Removal and Installation).
- For additional information, refer to: Rear Bumper (501-19, Removal and Installation).
- For additional information, refer to: Rear Bumper Retaining Rail (501-30, Removal and Installation).
- For additional information, refer to: Rear Lamp Assembly (417-01, Removal and Installation).
- For additional information, refer to: Rear Lamp Panel Outer (501- 30, Removal and Installation).
- For additional information, refer to: Back Panel Outer (501-30, Removal and Installation).
- For additional information, refer to: Quarter Panel Lower Extension (501-30, Removal and Installation).
- For additional information, refer to: Loadspace Trim Panel (501-05, Removal and Installation).
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- Remove the spot welds as indicated.
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- Remove the spot welds as indicated.
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- Remove the spot welds as indicated.
- Carefully separate the joints and remove the back panel inner.
Rear end Sheet Metal
Repairs Back
Panel Inner (G1770945)Rear end Sheet Metal
Repairs Back
Panel Inner (G1770945) -
Installation
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Rear end Sheet Metal
Repairs Back
Panel Inner (G1770945) -
Installation
Installation
Dress the flanges where necessary.
Offer up the new back panel inner panel and clamp into position.
Check alignment, if correct, proceed to next step, if not, rectify and
recheck bef
General Information / Diagnosis and Testing
Inspection and verification
CAUTION:
Diagnosis by substitution from a donor vehicle is NOT acceptable.
Substitution of control modules does not guarantee confirmation of a
fault, and may also cause a
Front end Sheet Metal
Repairs
GALVANIC CORROSION
For additional information, refer to: Corrosion Protection (501-25B Body
Repairs - Corrosion Protection, Description and Operation).
FRONT END SERVICE PANELS
TIME SCHEDULES ,
SEE MORE:
Front Door Window
Regulator and Motor (G1805061)
/ Removal and Installation
REMOVAL
Refer to: Front Door Trim Panel (501-05, Removal and Installation).
Release the clips.
NOTE:
Do not disassemble further if the component is removed for
access only.
Torque: 4.5 Nm
INSTALLATION
To install, reverse the removal procedure.
Exterior Rear Door
Handle (G1794533) / Removal and
Installation
REMOVAL
NOTES:
Removal steps in this procedure may contain installation details.
Make sure the door window glass is in the fully closed position.
Refer to: Rear Door Trim Panel (501-05, Removal and Installation).
Torque: 1.7 Nm
NOTE:
Loosen the bolt, but do not fully remove.
Torque: 4.1 Nm
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