Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Front end Sheet Metal Repairs

Land Rover Discovery (2009–2016) Service Manual / Body / Body Repairs and General Information / Front end Sheet Metal Repairs

GALVANIC CORROSION

For additional information, refer to: Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation).

FRONT END SERVICE PANELS

FRONT END SERVICE PANELS

FRONT END SERVICE PANELS

FRONT END SERVICE PANELS

TIME SCHEDULES , FRONT END SERVICE PANELS

The following information shows the total time taken to install single panels.

These times do not include removal of mechanical, electrical and trim, (MET), items or paint times.

The times shown are to be used as a guide only.

TIME SCHEDULES , FRONT END SERVICE PANELS

    next pageGeneral Information / Diagnosis and TestingFront end Sheet Metal Repairs Suspension Top Mount (G1770868)next page

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     Front end Sheet Metal Repairs Suspension Top Mount (G1770868)

     Front end Sheet Metal Repairs Suspension Top Mount  (G1770868) - Removal

    Removal NOTE: The suspension top mount is installed in conjunction with: Front bumper cover Front bumper Hood Hood latch panel Front fender Front fender splash shield Fender apron panel Fende

     Front end Sheet Metal Repairs Suspension Top Mount  (G1770868) - Installation

    Installation NOTE: Make sure that the drilled out spot welds are installed with metal inert gas (MIG) plug welds in the same quantities. Using the old suspension top mount for reference prepare the

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     Front end Sheet Metal Repairs Fender Apron Panel Front Reinforcement (G1775679) - Installation

    Installation Dress flanges where necessary. Using the old fender apron panel front reinforcement as a guide, drill holes in the new fender apron panel front reinforcement where the metal inert gas (MIG) plug welds are to be installed as indicated. Drill holes where the MIG plug welds

     Side Panel Sheet Metal Repairs Side Panel (G1770901) - Removal

    REMOVAL NOTE: The side panel is installed in conjunction with: Front bumper cover Fender Fender splash shield Front fender mounting panel Windshield Front door Rear door Rocker panel moulding Roof moulding Headliner Side air curtain module Roof panel Roof front panel Roof rear panel

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