Land Rover Discovery: Front end Sheet Metal
Repairs Fender
Apron Panel
Front Reinforcement(G1775679) - Removal
Removal
NOTE:
The fender apron panel front reinforcement is installed in conjunction
with:
- Front bumper cover
- Front bumper
- Hood latch panel
- Fender
- Fender splash shield
- Front bumper mounting
- Front side member
- Front subframe
- Engine
- Transmission
- Coolant expansion tank
- Condenser
- The fender apron panel front reinforcement is serviced as indicated.
- Before commencing this procedure make sure that you are aware of
all Health and Safety requirements.
For additional information, refer to: Health and Safety Precautions
(100-00 General Information, Description and Operation).
- For further information on the methods, tools and fixings used in
this procedure refer to the body repairs - general information
section.
NOTES:
- Any joints sealed as part of vehicle manufacture must be sealed as
part of the repair.
- Make sure a zinc rich primer is applied to any bare metal surfaces.
- To make sure the vehicle is correctly aligned. It must be placed on a
Land Rover approved alignment jig.
- For additional information, refer to: Front Bumper Cover (501-19
Bumpers, Removal and Installation).
- For additional information, refer to: Front Armature (501-19
Bumpers, Removal and Installation).
- For additional information, refer to: Hood Latch Panel (501-02 Front
End Body Panels, Removal and Installation).
- For additional information, refer to: Fender (501-02 Front End Body
Panels, Removal and Installation).
- For additional information, refer to: Fender Splash Shield (501-02
Front End Body Panels, Removal and Installation).
- For additional information, refer to: Front Bumper Mounting (501-
27 Front End Sheet Metal Repairs, Removal and Installation).
- For additional information, refer to: Front Side Member (501-27
Front End Sheet Metal Repairs, Removal and Installation).
- For additional information, refer to: Front Subframe (502-00,
Removal and Installation).
- For additional information, refer to: Engine - Vehicles With: M66 6-
Speed Manual Transmission AWD/M66 6-Speed Manual
Transmission FWD (303-01A Engine - TD4 2.2L Diesel, Removal) /
Engine - Vehicles With: M66 6-Speed Manual Transmission
AWD/M66 6-Speed Manual Transmission FWD (303-01A Engine -
TD4 2.2L Diesel, Installation) / Engine - Vehicles With: 9HP48 9-
Speed Automatic Transmission - AWD (303-01A Engine - TD4 2.2L
Diesel, Removal) / Engine - Vehicles With: 9HP48 9-Speed
Automatic Transmission - AWD (303-01A Engine - TD4 2.2L Diesel,
Installation) / Engine (303-01C Engine - GTDi 2.0L Petrol/GTDi 2.0L
Petrol - SULEV, Removal) / Engine (303-01C Engine - GTDi 2.0L
Petrol/GTDi 2.0L Petrol - SULEV, Installation).
NOTE:
Right hand only.
- For additional information, refer to: Coolant Expansion Tank (303-
03B Engine Cooling - INGENIUM I4 2.0L Diesel, Removal and
Installation).
- For additional information, refer to: Condenser - GTDi 2.0L
Petrol/GTDi 2.0L Petrol - SULEV (412-01 Climate Control, Removal
and Installation) / Condenser - TD4 2.2L Diesel (412-01 Climate
Control, Removal and Installation).
NOTE:
Right hand only.
- Remove the air conditioning (A/C) pipes from the fender apron
panel.
- Remove the spot welds as indicated.
- Remove the spot welds as indicated.
- Carefully separate the joints and remove the fender apron panel
front reinforcement.
READ NEXT:
Installation
Dress flanges where necessary.
Using the old fender apron panel front reinforcement as a guide,
drill holes in the new fender apron panel front reinforcement where
the metal iner
REMOVAL
NOTE:
The fender apron panel is installed in conjunction with:
Front bumper cover
Hood
Hood hinge
Hood latch panel
Front fender
Fender splash shield
Front door
A-pillar outer panel
Front end sheet metal repairs fender apron lower panel (G1775678)
- Removal
Removal
NOTE:
The fender apron lower panel is installed in conjunction with:
Front bumper cover
Front bumper
Hood latch
SEE MORE:
PRINCIPLES OF OPERATION
For a detailed description of the Electronic Engine Controls, refer to the
relevant Description and Operation section in the workshop manual. REFER
to: Electronic Engine Controls (303-14B Electronic Engine Controls -
INGENIUM I4 2.0L Diesel, Description and Operation).
INSPEC
Installation
All vehicles
NOTE:
If a new valve cover is installed, new locating dowels must
installed.
Torque: 47 Nm
CAUTION:
Install a new seal.
Renew Part: Oil fill pipe O-ring seal.
Torque: 12 Nm
CAUTION:
Install and finger tighten bolts before final tightening in
sequence illustrated.
NOTE