Land Rover Discovery: Front end Sheet Metal
Repairs Fender
Apron Panel
Front Reinforcement(G1775679) - Removal
Removal
NOTE:
The fender apron panel front reinforcement is installed in conjunction
with:
- Front bumper cover
- Front bumper
- Hood latch panel
- Fender
- Fender splash shield
- Front bumper mounting
- Front side member
- Front subframe
- Engine
- Transmission
- Coolant expansion tank
- Condenser
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- The fender apron panel front reinforcement is serviced as indicated.
- Before commencing this procedure make sure that you are aware of
all Health and Safety requirements.
For additional information, refer to: Health and Safety Precautions
(100-00 General Information, Description and Operation).
- For further information on the methods, tools and fixings used in
this procedure refer to the body repairs - general information
section.
NOTES:
- Any joints sealed as part of vehicle manufacture must be sealed as
part of the repair.
- Make sure a zinc rich primer is applied to any bare metal surfaces.
- To make sure the vehicle is correctly aligned. It must be placed on a
Land Rover approved alignment jig.
- For additional information, refer to: Front Bumper Cover (501-19
Bumpers, Removal and Installation).
- For additional information, refer to: Front Armature (501-19
Bumpers, Removal and Installation).
- For additional information, refer to: Hood Latch Panel (501-02 Front
End Body Panels, Removal and Installation).
- For additional information, refer to: Fender (501-02 Front End Body
Panels, Removal and Installation).
- For additional information, refer to: Fender Splash Shield (501-02
Front End Body Panels, Removal and Installation).
- For additional information, refer to: Front Bumper Mounting (501-
27 Front End Sheet Metal Repairs, Removal and Installation).
- For additional information, refer to: Front Side Member (501-27
Front End Sheet Metal Repairs, Removal and Installation).
- For additional information, refer to: Front Subframe (502-00,
Removal and Installation).
- For additional information, refer to: Engine - Vehicles With: M66 6-
Speed Manual Transmission AWD/M66 6-Speed Manual
Transmission FWD (303-01A Engine - TD4 2.2L Diesel, Removal) /
Engine - Vehicles With: M66 6-Speed Manual Transmission
AWD/M66 6-Speed Manual Transmission FWD (303-01A Engine -
TD4 2.2L Diesel, Installation) / Engine - Vehicles With: 9HP48 9-
Speed Automatic Transmission - AWD (303-01A Engine - TD4 2.2L
Diesel, Removal) / Engine - Vehicles With: 9HP48 9-Speed
Automatic Transmission - AWD (303-01A Engine - TD4 2.2L Diesel,
Installation) / Engine (303-01C Engine - GTDi 2.0L Petrol/GTDi 2.0L
Petrol - SULEV, Removal) / Engine (303-01C Engine - GTDi 2.0L
Petrol/GTDi 2.0L Petrol - SULEV, Installation).
NOTE:
Right hand only.
- For additional information, refer to: Coolant Expansion Tank (303-
03B Engine Cooling - INGENIUM I4 2.0L Diesel, Removal and
Installation).
- For additional information, refer to: Condenser - GTDi 2.0L
Petrol/GTDi 2.0L Petrol - SULEV (412-01 Climate Control, Removal
and Installation) / Condenser - TD4 2.2L Diesel (412-01 Climate
Control, Removal and Installation).
NOTE:
Right hand only.
- Remove the air conditioning (A/C) pipes from the fender apron
panel.
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- Remove the spot welds as indicated.
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- Remove the spot welds as indicated.
- Carefully separate the joints and remove the fender apron panel
front reinforcement.
READ NEXT:
Installation
Dress flanges where necessary.
Using the old fender apron panel front reinforcement as a guide,
drill holes in the new fender apron panel front reinforcement where
the metal iner
REMOVAL
NOTE:
The fender apron panel is installed in conjunction with:
Front bumper cover
Hood
Hood hinge
Hood latch panel
Front fender
Fender splash shield
Front door
A-pillar outer panel
Front end sheet metal repairs fender apron lower panel (G1775678)
- Removal
Removal
NOTE:
The fender apron lower panel is installed in conjunction with:
Front bumper cover
Front bumper
Hood latch
SEE MORE:
Glow plug (4 off)
Glow plug harness
The glow plug system has a glow plug installed in the inlet side of each
cylinder. The glow plugs heat the combustion chambers before and during
cranking, to aid cold starting, and after the engine starts to reduce
emissions and engine noise when idling with
Engine coolant outlet
Engine coolant inlet from cylinder block
Oil pressure outlet to cylinder block
Oil pressure inlet / Anti-drain valve
The engine oil cooler is located on the side of the cylinder block, below the
turbocharger and exhaust manifold. The oil cooler is sealed to the cylinder