Land Rover Discovery: Engine - Ingenium i4 2.0l Diesel Valve Cover (G1875874) / Installation
Installation
All vehicles
NOTE:
If a new valve cover is installed, new locating dowels must installed.
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Torque: 47 Nm
CAUTION:
Install a new seal.
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Renew Part: Oil fill pipe O-ring seal.
Torque: 12 Nm
CAUTION:
Install and finger tighten bolts before final tightening in sequence illustrated.
NOTE:
Install a new gasket.
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Renew Part: Engine vent oil separator to valve cover gasket.
Torque: 12 Nm
CAUTION:
Install and finger tighten bolts before final tightening in sequence illustrated.
NOTE:
Make sure that these components are installed to the noted removal position.
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Lubricate the components with clean engine oil.
Torque: 12 Nm
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Align the camshafts and install the special tool JLR-303-1625.
Special Tool(s): JLR-303-1625
CAUTION:
Install and finger tighten bolts before final tightening in sequence illustrated.
NOTE:
Install a new gasket.
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Renew Part: Camshaft cover gasket.
Torque:
M8 x 80
Stage 1: 15 Nm
Stage 2: 42º
M8 x 40 25 Nm
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Install the pipe.
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Install the bracket.
Torque: 12 Nm
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Install the harness.
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Install the camshaft gear.
Special Tool(s): JLR-303-1625
Renew Part: Camshaft sprocket bolt.
Torque:
Stage 1: 10 Nm
Stage 2: Loosen: 90º
Stage 3: 80 Nm
Stage 4: 90º
Install the fuel cooler.
Refer to: Fuel Cooler (310-01B Fuel Tank and Lines - INGENIUM I4 2.0L Diesel, Removal and Installation).
Install the upper timing cover.
Refer to: Upper Timing Chain (303-01B Engine - INGENIUM I4 2.0L Diesel, Removal and Installation).
Install the fuel injectors.
Refer to: Fuel Injectors (303-04C Fuel Charging and Controls - INGENIUM I4 2.0L Diesel, Removal and Installation).
Install the fuel rail.
Refer to: Fuel Rail (303-04C Fuel Charging and Controls - INGENIUM I4 2.0L Diesel, Removal and Installation).
Vehicles with auxiliary fuel system
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Install the auxiliary fuel pump and filter assembly.
Torque: 10 Nm
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Install the auxiliary fuel pipes.
All vehicles
Connect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
Engine - Ingenium i4 2.0l Diesel Valve Cover (G1875874) / RemovalEngine - Ingenium i4 2.0l Diesel Valves (G1875887) / Removal and Installation
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Engine - Ingenium i4 2.0l Diesel Valves (G1875887) / Removal and Installation
SPECIAL TOOL(S)
REMOVAL
Refer to: Cylinder Head (303-01B Engine - INGENIUM I4 2.0L
Diesel, Removal and Installation).
NOTE:
Repeat step for other Valves.
Using the special tool 303-252 compres
Engine - Ingenium i4 2.0l Diesel / Description and Operation
COMPONENT LOCATION
COMPONENT LOCATION - EXTERNAL COMPONENTS SHEET 1 OF 2
Variable Geometry Turbocharger (VGT)
Engine vent module and positive crankcase ventilation
Engine vent module breather
Cylinder Block Components
M6 bolt (13 off), M10 bolt (1 off)
Engine front cover
Cylinder block
Lower timing chain cover
M8 screw (16 off)
M10 bolt (8 off)
Dual mass flywheel (manual transmission) or drive plate (Auto
SEE MORE:
Torque Converter - Ingenium i4 2.0l Diesel (G1894240)
/ Removal and Installation
SPECIAL TOOL(S)
REMOVAL
WARNING:
Be prepared to collect escaping fluid.
NOTE:
Some variation in the illustrations may occur, but the essential
information is always correct.
WARNING:
Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
Refer to: Transmission - INGENIUM
Driveshaft - Ingenium I4 2.0l Diesel, Vehicles with- active Driveline
(G1890848) - Removal
PART(S)
REMOVAL
WARNING:
Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
Refer to: Exhaust System (309-00C Exhaust System - INGENIUM I4
2.0L Diesel, Removal and Installation).
Refer to: Diesel Particulate Filter - Vehicles With: Diesel Exhaust
Fluid (309-00C
