Land Rover Discovery: Engine - Ingenium i4 2.0l Diesel Flexplate (G1875884) / Removal and
Installation
SPECIAL TOOL(S)
![SPECIAL TOOL(S)](images/books/227/index486(4).jpg)
PART(S)
![PART(S)](images/books/227/index487(5).jpg)
![PART(S)](images/books/227/index488(4).jpg)
REMOVAL
CAUTION:
Under no circumstances should the flexplate retaining bolts be
inserted into the crankshaft with the flexplate removed. Failure to
follow this instruction will result in damage to the engine.
NOTE:
- Some variation in the illustrations may occur, but the essential
information is always correct.
- Some illustrations may show the engine removed for clarity.
Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables,
Specifications).
Raise and support the vehicle on a suitable 2 post lift.
Refer to: Lifting (100-02 Jacking and Lifting, Description and
Operation).
Remove the charge air cooler.
Refer to: Charge Air Cooler (303-12C Intake Air Distribution and
Filtering - GTDi 2.0L Petrol/GTDi 2.0L Petrol - SULEV, Removal and
Installation).
Refer to: Transmission - INGENIUM I4 2.0L Diesel (307-01
Automatic Transmission/Transaxle, Removal).
![Engine - Ingenium i4 2.0l Diesel Flexplate (G1875884) / Removal and Installation](images/books/227/index489(4).jpg)
- Disconnect the electrical connector.
- Release the wiring harness clips.
![Engine - Ingenium i4 2.0l Diesel Flexplate (G1875884) / Removal and Installation](images/books/227/index490(4).jpg)
- Release the wiring harness clip.
- Remove the charge air cooler mounting bracket nuts.
![Engine - Ingenium i4 2.0l Diesel Flexplate (G1875884) / Removal and Installation](images/books/227/index491(5).jpg)
Remove the charge air cooler mounting bracket.
CAUTION:
- Only rotate the crankshaft clockwise.
- The four locating pegs of the special tool must be
installed correctly into the crankshaft pulley.
![Engine - Ingenium i4 2.0l Diesel Flexplate (G1875884) / Removal and Installation](images/books/227/index492(4).jpg)
Install the special tool onto the crankshaft pulley.
Special Tool(s): JLR-303-1630
CAUTION:
Remove and discard the flexplate bolts.
![Engine - Ingenium i4 2.0l Diesel Flexplate (G1875884) / Removal and Installation](images/books/227/index493(5).jpg)
Remove the flexplate.
INSTALLATION
CAUTION:
Under no circumstances should the flexplate retaining bolts
be inserted into the crankshaft with the flexplate removed.
Failure to follow this instruction will result in damage to the
engine.
NOTE:
Do not insert the bottoming tap more than the depth of the
threaded holes (16mm). Apply tape to the bottoming tap
16mm from the end as a visual guide.
![Engine - Ingenium i4 2.0l Diesel Flexplate (G1875884) / Removal and Installation](images/books/227/index494(5).jpg)
- Using a suitable bottoming tap, clean out the threads.
- Using suitable brake cleaner, remove any foreign material
from the threads.
NOTES:
- The flexplate will only locate in one position.
- Make sure that new flexplate bolts are installed.
![Engine - Ingenium i4 2.0l Diesel Flexplate (G1875884) / Removal and Installation](images/books/227/index495(5).jpg)
- Install the flexplate.
- Install and tighten the bolts in the sequence illustrated.
Renew Part: Flexplate bolts.
Torque:
Stage 1: 30 Nm
Stage 2: 120º
Remove the special tool.
Special Tool(s): JLR-303-1630
- Install the charge air cooler mounting bracket
Torque: 40 Nm
NOTE:
Make sure the wiring harness is routed correctly.
- Remove the charge air cooler mounting bracket nuts.
Torque: 12 Nm
- Secure the wiring harness clip.
- Connect the electrical connector.
- 2. Secure the wiring harness clips.
Refer to: Transmission - INGENIUM I4 2.0L Diesel (307-01
Automatic Transmission/Transaxle, Installation).
Install the charge air cooler.
Refer to: Charge Air Cooler (303-12C Intake Air Distribution and
Filtering - GTDi 2.0L Petrol/GTDi 2.0L Petrol - SULEV, Removal and
Installation).
READ NEXT:
REMOVAL
Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables,
Specifications).
WARNING:
Make sure to support the vehicle with axle stands.
Raise and supp
PART(S)
REMOVAL
NOTE:
Removal steps in this procedure may contain installation details.
Refer to: Fuel System Pressure Release - GTDi 2.0L Petrol (310-00
Fuel System - General Information, General Pr
SEE MORE:
At the back of the headlamp unit,
rotate the appropriate bulb cover
counter-clockwise and then lightly pull
to remove it.
Remove the low beam bulb holder
from the headlamp.
Unclip the low beam bulb and remove
it from the bulb holder.
Rotate the DRL/high beam bulb unit
counter-clockwise.
REMOVAL
NOTES:
Some variation in the illustrations may occur, but the essential
information is always correct.
Removal steps in this procedure may contain installation details.
Refer to: Front Row Seat - Vehicles With: Power Seats (501-10
Seating, Removal and Installation).
INST