Land Rover Discovery: Crankshaft Pulley (G1875869) / Removal and Installation
SPECIAL TOOL(S)
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PART(S)
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REMOVAL
NOTE:
Removal steps in this procedure may contain installation details.
WARNING:
Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
Refer to: Accessory Drive Belt (303-05B Accessory Drive - INGENIUM I4 2.0L Diesel, Removal and Installation).
NOTE:
Only rotate the crankshaft clockwise.
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Install special tool JLR-303-1630 to crankshaft damper. Make sure central hub is located correctly.
Special Tool(s): JLR-303-1630
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Remove four crankshaft damper bolts.
Special Tool(s): JLR-303-1630
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Remove crankshaft damper.
Special Tool(s): JLR-303-1630
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Using the special tool remove and discard the front crankshaft seal.
Special Tool(s): JLR-303-1628
INSTALLATION
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Using the special tool install a new front crankshaft seal.
Special Tool(s): JLR-303-1628
Renew Part: Crankshaft front oil seal.
Torque: 26 Nm
NOTES:
- Make sure that the mating faces are clean and free from foreign material.
- Install crankshaft damper onto guide pin for correct installation.
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Special Tool(s): JLR-303-1630
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Before installing the new crankshaft damper bolts check the length of the thread as shown in the illustration. The new bolts must be 48mm in length.
CAUTION:
Make sure that new bolts are installed.
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Install four crankshaft damper bolts.
Special Tool(s): JLR-303-1630
Torque:
Stage 1: 37 Nm
Stage 2: 90º
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Special Tool(s): JLR-303-1630
To install, reverse the removal procedure.
Camshafts (G1875875) / Removal
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Crankshaft Rear Seal (G1875871) / Removal and Installation
SPECIAL TOOL(S)
PART(S)
REMOVAL
All vehicles
Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables,
Specifications).
Raise and support the vehicle.
V
Cylinder Head Gasket (G1875895) / Removal
PART(S)
REMOVAL
NOTES:
Some variation in the illustrations may occur, but the essential
information is always correct.
Some components shown removed for clarity.
WARNING:
Make sure to support t
SEE MORE:
Front Suspension Wheel
Knuckle (G1778608) - Installation
Installation
All vehicles
NOTE:
This step is only required if previously removed.
Vehicles with dynamic suspension
Remove the special tool.
CAUTION:
Install a new retaining bolt and nut.
Renew Part: Wheel knuckle nut and bolt.
Torque:
Stage 1: 80 Nm
Stage 2: 180º
CAUTION:
Make sure the wi
Engine Emission Control - Ingenium i4 2.0l Diesel Low Pressure Exhaust Gas
Recirculation Cooler (G1875912) / Removal and Installation
PART(S)
REMOVAL
CAUTION:
Before disconnecting any components, make sure the area is clean
and free from foreign material. When disconnected all openings must
be sealed.
NOTES:
Some variation in illustrations may occur, but the essential
information is always correct.
Some components shown remov
