Land Rover Discovery: AWD Transfer Case Draining and Filling (G1809469) / General Procedures
PART(S)
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DRAINING
CAUTION:
The fluid filler plug is not a fluid level plug.
WARNING:
Make sure to support the vehicle with axle stands.
CAUTION:
Make sure the vehicle is on a flat level surface.
Raise and support the vehicle.
Refer to: Engine Undershield (501-02 Front End Body Panels, Removal and Installation).
CAUTION:
Make sure that the area around the component is clean and free of foreign material.
NOTE:
Discard the transfer case fluid filler plug washer.
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Remove the transfer case filler plug.
NOTE:
Discard the transfer case fluid drain plug washer.
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Drain the transfer case fluid.
CAUTION:
Install a new washer.
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Install the transfer case fluid drain plug.
Renew Part: Transfer case drain plug washer.
Torque: 35 Nm
FILLING
CAUTION:
Care must be taken not to overfill the transfer case.
Fill the transfer case with 450 ml of fluid.
Refer to: Specifications (308-07C Transfer Case - Vehicles With: M66 6-Speed Manual Transmission AWD/9HP48 9-Speed Automatic Transmission - AWD, Specifications).
CAUTION:
Install a new washer.
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Install the transfer case fluid filler plug.
Renew Part: Transfer case fill plug washer.
Torque: 35 Nm
Refer to: Engine Undershield (501-02 Front End Body Panels, Removal and Installation).
AWD Transfer Case Fluid Level Check (G1809470) / General Procedures
CAUTION:
The fluid filler plug is not a fluid level plug.
NOTE:
Some variation in the illustrations may occur, but the essential information is always correct.
WARNING:
Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
Refer to: Engine Undershield (501-02 Front End Body Panels, Removal and Installation).
CAUTION:
Make sure that the area around the component is clean and free of foreign material.
NOTE:
Remove and discard the sealing washer.
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CAUTION:
The fluid filler plug is not a fluid level plug.
Fill the transfer case with the recommended fluid.
Refer to: Specifications (308-07C Transfer Case - Vehicles With: M66 6-Speed Manual Transmission AWD/9HP48 9-Speed Automatic Transmission - AWD, Specifications).
NOTE:
Install a new sealing washer.
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Torque: 35 Nm
Refer to: Engine Undershield (501-02 Front End Body Panels, Removal and Installation).
AWD Right Transfer Case Seal - Ingenium i4 2.0l Diesel (G1894416) /
Removal and InstallationAWD Transfer Case Rear Seal - Vehicles With- Active Driveline (G1660845)
/ Removal and Installation
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AWD Transfer Case Rear Seal - Vehicles With- Active Driveline (G1660845)
/ Removal and Installation
SPECIAL TOOL(S)
PART(S)
REMOVAL
NOTES:
Some variation in the illustrations may occur, but the essential
information is always correct.
Some components shown removed for clarity.
All vehicle
AWD Transfer Case Rear Seal - Vehicles Without- Active Driveline
(G1357768) / Removal and Installation
SPECIAL TOOL(S)
REMOVAL
NOTES:
Removal steps in this procedure may contain installation details.
Some variation in the illustrations may occur, but the essential
information is always correct.
SEE MORE:
Front end Sheet Metal
Repairs Front
Side Member and
Suspension Top
Mount
Assembly (G1770869) - Installation
Installation
NOTE:
Make sure that the drilled out spot welds are replaced with MIG plug
welds in the same quantities.
Dress the flanges where necessary.
Using the old fender apron panel reinforcement as a guide measure
and cut the new fender apron panel reinforcement that is attached
to th
Supplementary Restraint System ( SRS ) Precautions
WARNING:
Do not install rear facing child seats in the front passenger seat.
The SRS contains components which are potentially hazardous to service
personnel if not handled correctly. The following guidelines and precautions
are intended to alert personnel to potential sources of danger and
emphasis
