Land Rover Discovery: Automatic Transmission Transaxle
/ Description and operation
COMPONENT LOCATION
- Paddle switches - upshift / downshift
- Transmission Control Switch (TCS)
- Transmission Control Module (TCM)
- ZF 9HP48 Automatic transmission
- Automatic Transmission Fluid (ATF) cooler with integrated thermostat
OVERVIEW
The ZF 9HP48 automatic transmission is a 9 speed, electronically controlled
unit manufactured by ZF. The transmission represents the latest in automatic
transmission technology for a transverse, AWD (all-wheel drive) unit. The
transmission features lock-up slip control, 'CommandShift' functions and
automatic and driver selectable modes to give the optimum on and off road
performance.
The automatic transmission is controlled by a TCM (transmission control
module) which contains software to provide operation as a semi-automatic
'CommandShift' transmission. Driver selections for P, R, N, D and S on the
rotary TCS (transmission control switch) are received by the TCM. The TCM
operates solenoid valves and clutches to control transmission gear shifts,
allowing the system to operate as a 'shift by wire' system, with no
mechanical link to the transmission for drive selections.
The TCM allows the transmission to be operated as a conventional
automatic unit by selecting P, R, N, D, S on the TCS. Rotation of the TCS to
the 'S' position puts the transmission into electronic 'Sport' mode.
Operation of the steering wheel mounted + or - paddle switches puts the
transmission into electronic manual 'CommandShift' mode.
For additional information, refer to: External Controls (307-05 Automatic
Transmission/Transaxle External Controls, Description and Operation).
The ZF 9HP48 transmission has the following features:
- Designed to be maintenance free
- Transmission fluid is fill for life
- The torque converter features a controlled slip feature with
electronically
regulated lock-up control on gears 1 to 9
- Planetary gearset with 9 speeds, 4 planetary geartrains, and 6 shift
elements
- Wide transmission ratio spread with small ratio steps
- The first-ever use of interlocking dog clutches in a passenger car
automatic transmission
- Shift programs controlled by the TCM
- TCM has an adaptive capability to ensure efficient gear shift quality
throughout the service life of the transmission
- Diagnostics available from the TCM via the high speed CAN (controller
area network) Powertrain systems bus.
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The transmission comprises the main casing which houses all of the
transmission components. The torque converter is located in a separate
converter housing, bolted to the main casing.
ZF 9HP48 Cut-Awa
The valve block is located in a vertical position at the front of the
transmission main casing, behind a sealed cover. The valve block contains a
number of solenoids and spool valves to control the t
Multiplate Drive or Brake Clutch - Typical
Cylinder
Piston
Disk spring
Metal plates
Friction plates
Baffle plate
Pressure equalization chamber
Piston chamber
There are two multiplate drive
SEE MORE:
BLIND SPOT MONITOR (BSM)
The Blind Spot Monitor (BSM)
system is a supplement to, not a
replacement for, a safe driving
style and use of the exterior and
rear-view mirrors. The system may
not function under all speeds,
weather and road conditions.
The BSM may not be able to give
adequate warning of v
Seek qualified assistance
immediately if brake pedal travel
is unusually long, or if there is any
significant loss of brake fluid.
Driving under such conditions
could result in extended stopping
distances or complete brake
failure.
Brake fluid is highly toxic - keep
containers sealed and