Land Rover Discovery: Vehicle Specific Information and
Tolerance Checks
FRONT END BODY DIMENSIONS
NOTES:
- All dimensions shown are in millimetres (mm).
- Dimensions shown to holes, are always taken from/to the hole
centre. They are also always to the body panel surface, not to the
top of bolts or components.
SIDE PANEL DIMENSIONS
REAR END BODY DIMENSIONS
UNDER BODY DIMENSIONS
BODY SHELL REPLACEMENT TIMES
NOTES:
- The following information shows the total time taken to replace a
vehicles body shell. The time has been calculated using a base
model variant. For example a two wheel drive vehicle without a
roof opening panel.
- The times include all mechanical, electrical and trim (MET) items but
do not include wheel alignment or paint times.
GAP AND PROFILE MEASUREMENTS
The following information is to be used as a guide to assist the technician
in
installing exterior body panels and trim items so as to achieve a correctly
aligned and cosmetically acceptable vehicle.
NOTE:
All dimensions shown are in millimetres (mm).
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ADJUSTMENT
NOTE:
Some variation in the illustrations may occur, but the essential
information is always correct.
With the liftgate closed, check the alignment of the liftgate to the
roof panel and b
CHECK
Check all trims are located and fitted correctly before performing
this procedure.
NOTE:
The rear quarter panel is a fixed point, all alignment
checks must start from the rear quarter panel.
Che
CHECK
Check the gap and profiles of the hood are correct.
ADJUSTMENT
NOTE:
Carry out this step for both sides.
Align the hood gap and profile to the front fender as illustrated.
Align the hood g
SEE MORE:
SPECIAL TOOL(S)
REMOVAL
CAUTIONS:
Make sure that the area around the component is clean and free of
foreign material.
Take extra care not to damage the mating faces.
A soft faced hammer should be used to avoid damaging the special
tool and creating debris.
NOTE:
Some variation in the illu
Electric shock can result from the use of faulty electrical equipment or from
the misuse of equipment in good condition.
Make sure that electrical equipment is maintained in good condition and
frequently tested. Faulty equipment should be labelled and preferably
removed from the work station.
Make